22Watt Car Subwoofer Amplifier

22W into 4 Ohm power amplifier, Variable Low Pass Frequency: 70 – 150Hz. This unit is intended to be connected to an existing car stereo amplifier, adding the often required extra "punch" to the music by driving a subwoofer. As very low frequencies are omnidirectional, a single amplifier is necessary to drive this dedicated loudspeaker. The power amplifier used is a good and cheap BTL (Bridge Tied Load) 13 pin IC made by Philips (now NXP Semiconductors) requiring a very low parts count and capable of delivering about 22W into a 4 Ohm load at the standard car battery voltage of 14.4V.

22 Watt Car Subwoofer Amplifier Circuit Diagram:

The stereo signals coming from the line outputs of the car radio amplifier are mixed at the input and, after the Level Control, the signal enters the buffer IC1A and can be phase reversed by means of SW1. This control can be useful to allow the subwoofer to be in phase with the loudspeakers of the existing car radio. Then, a 12dB/octave variable frequency Low Pass filter built around IC1B, Q1 and related components follows, allowing to adjust precisely the low pass frequency from 70 to 150Hz. Q2, R17 and C9 form a simple dc voltage stabilizer for the input and filter circuitry, useful to avoid positive rail interaction from the power amplifier to low level sections.

Parts:
P1_____________10K Log Potentiometer
P2_____________22K Dual gang Linear Potentiometer
R1,R4___________1K 1/4W Resistors
R2,R3,R5,R6____10K 1/4W Resistors
R7,R8_________100K 1/4W Resistors
R9,R10,R13_____47K 1/4W Resistors
R11,R12________15K 1/4W Resistors
R14,R15,R17____47K 1/4W Resistors
R16_____________6K8 1/4W Resistor
R18_____________1K5 1/4W Resistor
C1,C2,C3,C6_____4µ7 25V Electrolytic Capacitors
C4,C5__________68nF 63V Polyester Capacitors
C7_____________33nF 63V Polyester Capacitor
C8,C9_________220µF 25V Electrolytic Capacitors
C10___________470nF 63V Polyester Capacitor
C11___________100nF 63V Polyester Capacitor
C12__________2200µF 25V Electrolytic Capacitor
D1______________LED any color and type
Q1,Q2_________BC547 45V 100mA NPN Transistors
IC1___________TL072 Dual BIFET Op-Amp
IC2_________TDA1516BQ 24W BTL Car Radio Power Amplifier IC
SW1____________DPDT toggle or slide Switch
SW2____________SPST toggle or slide Switch capable of withstanding a current of at least 3A
J1,J2__________RCA audio input sockets
SPKR___________4 Ohm Woofer or two 8 Ohm Woofers wired in parallel

Notes:

• IC2 must be mounted on a suitable finned heatsink
• Due to the long time constant set by R17 and C9 in the dc voltage stabilizer, the whole amplifier will become fully operative about 15 - 30 sec. after switch-on.

Technical data:

Output power (1KHz sinewave):
22W RMS into 4 Ohms at 14.4V supply
Sensitivity:
250mV input for full output
Frequency response:
20Hz to 70Hz -3dB with the cursor of P2 fully rotated towards R12
20Hz to 150Hz -3dB with the cursor of P2 fully rotated towards R11
Total harmonic distortion:
17W RMS: 0.5% 22W RMS: 10%

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Connecting Speaker Signals to Line Level Inputs

Sometimes it is necessary to connect a device which has only speaker outputs to external amplifier's line level inputs. Because speaker levels are much higher than line level signals, the direct connection does not usually give satisfactory results. That's the reason why I developed this signal level attenuator for connecting speaker signals to line level inputs without signal level problems.

The circuit

The circuit is designed to work with typical HIFI amplifiers where negative speaker connector (black) is connected to amplifier ground. Be careful here because some modern amps have both terminals actively driven. Connecting either one to a common reference could cause the output stage to smoke.

Technical specs

The circuit is suitable to be used with 1..50W audio amplifers. The circuit is connected to the speaker output of the amplifier and can be used in parallel with the existing speakers.

Suitability for amplifiers: 1..50W
Signal attenuation: 20 dB
Input impedance: 10 kohm
Output impedance: 1 kohm
Frequency response: flat from 20 Hz to 20 kHz

Description of the circuit

Speaker level signals are usually in 3..20V range (amplifiers up to 50W output power). The line level signals should be in 0.3..2V range to be suitable for amplifier's line level input. So attenuation of about 20 dB is needed to bring the signals to right level. This conversion can be done easily using 10:1 voltage divider circuit.

The circuit below is a resistor voltage divider circuit which just does about 10:1 voltage attenuation. Input impedance of the circuit is about 10 kohm, so it does not load the amplifier driving it in any significant way and can be used in parallel with existing speakers without any problems. The output impedance of the circuit is about 1 kohm, which is well suitable for normal line inputs.

Component list:

R1   10 kohm resistor 0.25W
R2    1 kohm resistor 0.25W

The resistor power ratings can be this low because this circuit will only take a very small fraction of the power that the amplifier tires to put out. You can use this circuit as such with an amplfier or you can connect it in parallel with existing speakers as well.

Notes on using the circuit

Remember to check that the circuit is connected in the right way every time you use it. If you mix up speaker out and speaker ground connection, you can end up shorting speaker output to ground, which can damage your amplifier and/or other equipment connected to it. If you want to reduce the risk of damaging anythign then put 10 ohm resistor between the circuit and speaker ground connector (this will make sure that short circuit impedance is always at least 10 ohms, though it can introduce sometime hummign problems because of increase grounding impendace).

Remember that this circuit is designed only to be used with normal amplifiers which have common ground for speaker signals. It is not suitable to be used with bridge type output car stereo amplifiers.

If you are planning to use thie circuit with amplifier where there are no spakers connected to them some amplifiers might have poower sound quality if there is nothign connected to speaker output. If you experience this kind of problem, then you can put a 8 ohm resistor (or whatever the apaker impedance that amplifier normally runs is) and use it as a load. Remeber to select a resistor which cna handle the power that the amplifier output. If you want to get around using a lower power resistor, then usually a resistor in 50-300 ohm range gives satisfactory results (instead of nominal 8 ohm). Anyway in most cases you don't need this kind of loading resistors.

Ideas for modifications

Adjustable output level

If you want to adjust the output level then replace R2 with 1 kohm trimmer. This makes it possible to make the output level to be adjustable from 0V to line level.

Using the circuit with more powerful amplifiers

If you want to use the circuit safely with more powerful amplifiers than 50W, then you have to modufy the circuit to give more attenuation. This can be easily done by changing the value of R1 to 33 kohm (0.25W power rating). This makes the attenuation to be 33:1 (around 30 dB). With this attenuation the circuit is usable to amplifiers up to about 300W. Remember to construct the circuit very carefully if you are going to use it with those high power amplifiers because the voltage on their speaker lines are at dangerous levels at high sound levels.

Other related circuits

Simple resistor attenuator is very useful also in many other applications than just the speaker level to line level converters.

+4 dBm pro level to instrument amplifier input attenuator

XLR
2   ----50k-----------+---- TIP
                      |
3   --+              5k
      |               |
1   --+---------------+------ SLEEVE

HiFi video audio input attenuator

Modern Hifi-VHS VCRs don't typically have automatic level adjustment or manula adjustment of recording levels. The dynamics of the HiFi-VHS video soundtrack is so large that the adjustments are quite often unnecessary. But in some cases some satellite boxes output higher than the pecs say signals and if they are connected to HiFi-VHS video the sound can distort in largest signals. To avoid this you can use the following small attenuator in the HiFi VCR audio connections (you need one for left audio channel and one for right channel and you can built the circuit inside SCART EURO-AV connector if you equipments are connected together using them).

SIGNAL >----2k2----------+----> SIGNAL
                         |
                        2k2
                         |
GROUND ------------------+----- GROUND  

 Copyright Tomi Engdahl 1997

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